Cellular Manufacturing: Mitigating Risk and Uncertainty

Cellular manufacturing is a Lean manufacturing practice that helps organizations and businesses of all sizes increase efficiency and address worries about their bottom lines. It demonstrates how this approach can help you and your teams build a variety of products with as little waste as possible. The book begins by presenting a survey of the current state of existing methods that can best be used in the handling of the bottleneck machines and parts problem, which results from the cellular manufacturing system design. It then explores how decision making under risk is used to help the designer select the best cell arrangement in case of probabilistic production volume and maximize the profit imposed by resource capacity constraints. The author then presents a method for the system design of a manufacturing cell that aims for profit maximization over a certain period of time. He also discusses robust design, illustrated with a real application.

Format: Paperback / softback
Length: 223 pages
Publication date: 31 March 2021
Publisher: Taylor & Francis Ltd

Cellular manufacturing is a key strategy for organizations and businesses of all sizes to increase efficiency and address bottom-line concerns. In a comprehensive review of this essential Lean manufacturing practice, Cellular Manufacturing: Mitigating Risk and Uncertainty provides a detailed exploration of how cellular manufacturing can help you and your teams build a variety of products with minimal waste. The book begins by presenting a survey of existing methods for handling bottleneck machines and parts problems in cellular manufacturing systems. It then delves into how decision-making under risk is used to select the best cell arrangement in cases of probabilistic production volume and maximize profit while considering resource capacity constraints. The author then presents a method for the system design of a manufacturing cell that aims for profit maximization over a specific period. He also discusses robust design, illustrated with a real application.

Put simply, cellular manufacturing integrates machinery and a small team of staff, directed by a team leader, so that all the work on a product or part can be accomplished in the same cell, eliminating resources that do not add value to the product. A concise yet unique reference, this book incorporates decision-making under risk into cellular manufacturing. The text makes the link that ties cellular manufacturing to the bottom line. It helps you recognize savings opportunities from elimination of downtime between operations, decreased material handling costs, decreased work-in-progress inventory, and associated costs.

One of the key benefits of cellular manufacturing is its ability to reduce downtime between operations. By consolidating machinery and staff into a single cell, you can eliminate the time it takes to move products or parts between different machines. This can lead to significant cost savings, as downtime can be expensive in terms of lost productivity and increased energy consumption. Cellular manufacturing also reduces material handling costs by minimizing the number of times products or parts are handled during the manufacturing process. This can lead to reduced labor costs, as well as reduced waste and environmental impact.

Decision-making under risk is another important aspect of cellular manufacturing. By analyzing the probability of production volume and resource capacity constraints, you can make informed decisions about the best cell arrangement for your product or part. This can help you maximize profit while considering resource capacity constraints. Robust design is also important in cellular manufacturing, as it helps to ensure that products or parts are manufactured to the highest quality standards. This can lead to increased customer satisfaction and reduced warranty claims.

In addition to its benefits, cellular manufacturing also has some challenges. One of the biggest challenges is the need for a high level of coordination between different teams and departments. This can be difficult to achieve, especially in large organizations. Cellular manufacturing also requires a significant investment in equipment and infrastructure. However, the long-term benefits of cellular manufacturing can outweigh these challenges.

Cellular manufacturing has been used in a wide range of industries, including automotive, electronics, and healthcare. In the automotive industry, cellular manufacturing has been used to produce cars, trucks, and SUVs. In the electronics industry, cellular manufacturing has been used to produce computers, smartphones, and tablets. In the healthcare industry, cellular manufacturing has been used to produce medical devices and pharmaceuticals.

In conclusion, cellular manufacturing is a key strategy for organizations and businesses of all sizes to increase efficiency and address bottom-line concerns. By integrating machinery and a small team of staff, directed by a team leader, cellular manufacturing can help you and your teams build a variety of products with minimal waste. Decision-making under risk is an important aspect of cellular manufacturing, as it helps to maximize profit while considering resource capacity constraints. Robust design is also important in cellular manufacturing, as it helps to ensure that products or parts are manufactured to the highest quality standards. While cellular manufacturing has some challenges, the long-term benefits can outweigh these challenges.

Weight: 413g
Dimension: 234 x 156 (mm)
ISBN-13: 9780367783617